DEP SOPs
 

Site index

Home

 

 

Created by:

 

7.0              CALIBRATION PROCEDURES AND FREQUENCY

 

7.1              INTRODUCTION

      This SOP stipulates minimum calibration requirements necessary to ensure that the measuring system is capable of producing acceptable data.  Acceptable calibration protocol must involve a demonstration that the instrument or measuring system is capable of acceptable performance at the beginning of the analysis sequence and that initial calibration is still valid after continued system operation.

 

7.2              GENERAL CONSIDERATIONS

 

7.2.1      Calibrations must be performed according to all analytical method directives OR as indicated in this Guidance Document if specifics are not addressed in the cited method.

 

7.2.2      Analytical method calibration acceptance criteria must be followed or if acceptance criteria are not specified in the method, general criteria presented in this SOP shall be used to verify an acceptable calibration.  

 

7.2.3     The number of calibration standards used to achieve an acceptable calibration must adhere to the cited method.  If this information is not in the method, then a minimum of a blank and 3 standards must be employed to develop calibration curves.  See Section 7.6.3 for guidance on other types of analyses.

 

7.2.4     At least one of the calibration standards shall be at a concentration of 1 - 2 times the laboratory practical quantitation limit for the method.  By using a calibration standard at that level, the laboratory can verify the PQL with each initial calibration.

 

7.3              STANDARD RECEIPT AND TRACEABILITY

 

7.3.1     Records to be retained for primary stock standards must include source, type of standard, date of receipt, lot number (if applicable), expiration date and purity statement.

 

7.3.2     Records to be maintained for preparation of intermediate standards must include identification of primary standards used, preparation date, methods of preparation (including specific dilution information), preparer identification, concentration prepared and expiration date.

 

7.3.3      Preparation records for working standards must include identification of  primary and intermediate standards used in working standard preparation, date of preparation, method of preparation (including dilutions), concentrations prepared and preparer identification.

 

7.4              FREQUENCY OF STANDARD PREPARATION AND STANDARD STORAGE

 

7.4.1            Standard Storage

      1.      Standards must be stored according to analytical method guidance or supplier recommendations.

 

      2.   If no method or supplier guidance is available standards must be replaced upon decreased instrument response.

 

7.4.2            Frequency of Standard Preparation

      1.   If no method or supplier guidance is available standards must be renewed upon decreased instrument response.

 

      2.   It is recommended that all primary standards be held for no longer than one year.

 

      3.   Working standards are to be prepared on a daily basis unless specific method guidance stipulates differently.

 

7.4.3     Tables specifying standard storage protocol and standard preparation frequencies must be available for inspection at the laboratory.

 

7.5              MINIMUM CALIBRATION REQUIREMENTS FOR FIELD INSTRUMENTS

 

      This section will discuss pre-inspection calibration, field calibration, office/lab calibration, and use of field instruments.  Please note that instrument-specific or model-specific calibration and operation procedures are not included.  If the following procedures do not apply to your particular equipment, the pertinent analytical reference and the manufacturer's operating/owner's manual shall be used for specific protocols.

 

7.5.1     General Considerations

 

      7.5.1.1      Calibration of field instruments shall be performed on a regular basis with records kept on the field sheets, field logs or in a separate calibration log.  The records must indicate the method used to calibrate, the time and date, number of standard(s), resulting meter response, actions taken, and the results of the calibration.  Optionally, the meter: name, model number, and identification number (if applicable) may be entered.

 

      7.5.1.2      Maintenance and repair notes shall be made in the maintenance logbook for each meter.  If rental equipment is used, a log is not required.  However, the origin (i.e. rental company), rental date, equipment type, model number and identification number (if applicable) shall be entered into the field notes or a rental equipment notebook.

 

      7.5.1.3      Prior to mobilization, the Project Manager must verify that all equipment is in proper working condition, calibrated, and that batteries are properly charged.

 

      7.5.1.4      Field calibration of each meter shall occur daily, at the first sample site and must be verified throughout the day (see 7.5.1.5 below).  This will ensure field data of a known quality.  All field calibrations and checks shall be noted on field sheets.

 

      7.5.1.5      Minimum Quality Control Requirements

a.            The QA Rules no longer require the generation of historically derived QA Targets of precision and accuracy for field measurements.  In lieu of taking duplicate measurements and using independent QC check standards, more frequent continuing calibrations shall be performed.

 

b.            Once the meter has been calibrated, these checks shall take place at intervals of no more than 4 hours and at the end of the sampling day.  For instance:  the pH meter will be checked against the pH 7 buffer, thermistors will be checked against field-grade thermometers, conductance meters will be checked against one KCl standard, etc.

 

c.            If a field meter fails a continuing calibration, a complete initial calibration must be performed.  In this way, meter response will be addressed without the need for generating historical precision and accuracy statistics.

 


      7.5.1.6      Documentation on calibration standards (e.g., buffers, KCl, and other reagents) must be maintained.

 

a.            At a minimum, the date of receipt, expiration dates (noted on the bottle label), and date of first use shall be noted on the standard container.

b.            Expiration dates must be followed.

c.            If reagents or standards are prepared from stock chemicals, they must be analytical reagent grade or better.  NOTE:  Potassium chloride standards must be of primary standard grade.

 

7.5.2     pH Meters:

 

      7.5.2.1      General Concerns:

 

a.            The pH meter is field calibrated on a daily basis at the first site.  Since field meters do bump around from site to site, calibration is likely to change.  Calibration checks must be made per 7.5.1.5 above. 

 

b.            Calibration may be checked on a weekly basis in the office or laboratory to ensure the % theoretical slope is not less than 90%, indicating a bad electrode.  This should be noted in the calibration records.  If % slope cannot be determined on your meter, or the manufacturer's optimum specifications are different, manufacturers recommendation for maintaining optimum meter performance shall be followed.

 

c.            There are several interferences to keep in mind with pH measurement:

      1.      sodium at pH > or = 10 can be reduced or eliminated by using a low sodium error electrode;

      2.      coatings of oils, greases, and particulates may impair the electrode's response.  The electrode bulb should be patted dry with lint-free paper or cloth and rinsed with deionized water.  If not, acetone may be used to clean very hard to remove films, but must be used sparingly so the electrode surface is not damaged;

      3.      temperature effects on the electometric measurement of pH are controlled by using instruments having temperature compensation or by calibrating the meter at the temperature of the samples;

      4.      poorly buffered solutions with low specific conductance (<200 umhos/cm) may cause fluctuations in the pH readings.  Equilibrate electrode by immersing in several aliquots of sample before taking pH.

 

d.            Follow the instructions with each type of pH meter. Use secondary standard buffer solutions (pH of 4, 7, 10) purchased from commercial vendors for calibration.  Do not reuse buffers.

 

e.            Each meter/electrode system must be calibrated at a minimum of two points, at least three pH units apart, bracketing the expected sample pH.  Check historical data for expected pH or use pH paper on an aliquot to estimate.

f.            Under normal conditions a pH measurement should be accurate to +/- 0.1 pH unit.  Remember the needle of the pH meter must align with its image on the mirror on the gauge to get an accurate reading.  Similar care must be taken when recording digital read-out.

 

      7.5.2.2      Calibration and Field Use

a.            Check the battery before mobilizing and turn on the meter when you reach the first facility and allow it to equilibrate to ambient temperature.

b.            Calibrate the meters prior to taking samples:

      1.      Estimate the sample pH range (e.g., history, operator, litmus)

      2.      Turn function switch to pH position

      3.      Select the appropriate buffers to bracket the expected sample pH, either pH 4 buffer and pH 7 or pH 7 and pH 10.

      4.      Remove the protective cap, rinse the electrode with deionized water (DI) and dab dry with lint-free paper or cloth.

      5.      Place and swirl the electrode in the pH 7 buffer and turn the calibration knob until the reading is 7.0.  Repeat step 4 above.

      6.      Place and swirl the electrode in the second buffer solution (pH 4 or 10).  Adjust the temperature knob until the reading is that of the pH standard.  Repeat step 4 above.

      7.      Measure the temperature of the second buffer solution.

      8.      Turn the slope indicator until the arrow of the temperature compensator points to the temperature of the buffer.  The percent to the theoretical slope should be read from the slope scale.  A slope of less than 90% (or one not meeting the manufacturer's specifications) indicates a faulty electrode or contaminated buffer and the problem should be corrected before proceeding.

 

c.            After calibration follow these procedures to take a pH reading of a freshly collected sample:

      1.      Pour enough fresh sample into a pH measuring cup to take a reading and measure its temperature.  If it differs more than 2 C from the buffer temperature, adjust for the difference by turning the slope indicator until the arrow to the temperature compensator points to the sample's temperature.

      2.      Place and swirl the pH electrode in the sample (in the cup) and read the pH value.  In the case of low specific conductance and meter drift, add 1 ml of 1M KCl (potassium chloride) solution to each 100 ml of sample, swirl and read pH.  Note:  to make 1M KCl solution, take 74.55 grams of primary standard grade KCl and add it to a 1 liter volumetric flask.  Add DI to the 1 liter line on the flask and mix.  Solutions of the appropriate strength may be purchased from commercial laboratory suppliers.

      3.      Turn the meter off after the last reading, discard the sample in the cup, rinse the electrode thoroughly with deionized water and replace the electrode's rubber cap.

 

d.            The QAS no longer requires performing duplicate measurements (precision) or independent check standards (accuracy).  These QC checks are optional and do provide an excellent check of instrument response and operation.  In lieu of performing these checks, additional calibration checks will be mandatory.  Continuing calibration must be done per the following:

      1.      After the initial calibration, the pH meter shall be checked against the pH 7 buffer at intervals of no more than 4 hours.

      2.      The meter will also be checked against the 7 buffer after sampling has been completed.

      3.      If the sampling event takes less than 4 hours, then an initial calibration and a post-calibration check will be adequate.

      4.      If, during the continuing calibration, the response is greater than .2 pH units on either side of 7, then a complete initial calibration must be conducted.

      5.      All initial and continuing calibrations shall be completely documented in bound notebook or field sheets, including: date/time, standard(s) used, resultant meter response, action taken, and technician initials.

 

7.5.3            Temperature

 

      7.5.3.1      General Concerns

 

a.            Temperature determinations can be made with any field-grade mercury-filled, alcohol-filled, or dial-type Celsius thermometer as well as an electronic thermistor.  The dial type thermometer is preferred over the glass type for field work because of its durability and ease of reading.

 

b.            All thermometric devices shall, at a minimum, be checked annually in the laboratory against a National Institute of Standards and Technology (NIST) precision thermometer.  If data is generated for submission to DER as a Monthly Operating Report for domestic or industrial wastewater, this calibration check must be increased to quarterly.

      1.      The temperature measuring device should be checked at two temperatures against the NIST precision thermometer.

      2.      Temperatures should agree within +/- 0.1 C.  Make note of the calibration in the calibration records.  Note  the make, model, and serial number of each thermometer.

a.            Thermometers that do not meet the acceptance criteria should be disposed of properly.

b.            If the difference is shown to be constant (i.e. + 0.5 C) over the thermometer range, the thermometer may be used provided that the difference is documented for 10 degree increments, and the correcting factor is used in all measurements.

 

c.   Use care and proper cleaning procedures to prevent sample cross-contamination.

 

      7.5.3.2      Calibration and Field Use

 

a.            All field-grade thermometers must have completed the annual check against the NIST-grade thermometer.  All thermistors must be calibrated in the field with a field-grade (or NIST-grade) thermometer.

 

b.            Allow the thermometer or thermistor (always use one which has been properly calibrated) to equilibrate to ambient temperature.

 

c.            Insert thermometer or thermistor in situ when possible or in a portion of the sample.  Swirl and take readings when the mercury column, needle, or read-out becomes constant; record the temperature to the nearest 0.5 C.  Read to the nearest 0.1 C for a digital gage.

 

d.            Continuing calibration must also be performed for thermistors.  The thermistor should be checked against the field-grade thermometer at 4 hour intervals and at the end of the sampling day.

 

7.5.4            Dissolved Oxygen Meter

 

      7.5.4.1 Introduction

 

      The electrode method is predominantly used in situ for dissolved oxygen (DO) determinations.

 

      7.5.4.2      General Concerns

 

a.            Before sampling the DO meter should be calibrated in water saturated air to make sure it is operating correctly.  The DO meter should be calibrated on samples free of interference, in the laboratory, and against the Azide modification of the Winkler Method of determining dissolved oxygen on an annual basis.

 

b.            Turbulence is necessary to keep a constant flow of water across the membrane-sample interface.  Be sure the stirrer is working before using the probe.

 

c.            Store the probe with a cover that creates a saturated atmosphere.  A cap, with a wet sponge in it, will suffice.

 

d.            Before mobilizing, check to make sure there are no bubbles beneath the probe membrane and no wrinkles or tears in the probe membrane.  If so, replace the membrane and KCl.  Check the leads, contacts, etc. for corrosion and/or shorts if meter pointer remains off-scale, does not calibrate, or drifts.

 

e.            Dissolved inorganic salts are an interference with the performance of DO probes.  For example, the taking of DO readings in salt water is affected by the salinity and must be corrected by adjusting the salinity knob.  Adjust the meter based on readings taken from the specific conductivity/salinity meter or use appropriate calculations to correct for salinity.

 

f.            Reactive gases which pass through the membrane may interfere.  For example, chlorine will depolarize the cathode and cause a high probe output.  Long term exposures to chlorine will coat the anode with the chloride of the anode metal and eventually desensitize the probe.  Sulfide (from H2S) will undergo oxidation if high enough potential (voltage) is applied, creating current flow, yielding faulty readings.  If such interferences are suspected, the membrane electrode should be changed frequently, and must be calibrated at more frequent intervals.

 

g.            DO probes are temperature sensitive, and a method of temperature compensation is normally provided by the manufacturer.

 

      7.5.4.3      Calibration and Field Use:

 

a.            Annual Laboratory Calibration

      1.      Fill a clean bucket with uncontaminated or deionized water and place the probe into the bucket.  Siphon water from the bucket into two Biological Oxygen Demand (BOD) bottles.  Make sure to place siphon hose on the bottom of the bottles and overflow the bottles by three volumes.  Determine the DO by the Winkler method (see Standard Methods for the Examination of Water and Wastewater for more details). 

      2.      Adjust the DO meter according to manufacturer's instructions.  Be sure to adjust the meter to the temperature of water in the bucket, then calibrate the DO indicator dial to read the average DO concentration of the two samples determined by the Winkler test.

      3.      Keep a calibration log.

      4.      If the air calibration seems to operate properly but the oxygen concentrations disagree with the results of the Winkler calibration by more than 0.2 mg/L it is time to have the electrode or meter serviced or replaced.

 

b.            Prior to mobilizing and at each sample site, air calibrate the DO meter in water saturated atmosphere to make sure the meter is reading correctly.

      1.      Turn meter on for at least 10 minutes before the initial field calibration and use.  With lint-free paper or cloth, wipe any droplets off the membrane surface.  For YSI meters, and most others, the meter must remain on redline to keep the membrane polarized.  Do not turn off until the end of the day.

      2.      Once the probe/calibration chamber are stable at ambient temperature, check the air temperature and determine, from the DO versus temperature table (usually on the meter's battery pack), what the DO should measure.  (You can't get a stable ambient temperature if the probe is sitting in the sun).

      3.      With the probe as close to the water surface as possible (saturated atmosphere) turn the knob to read DO.  Adjust the calibration knob until the DO reading is at the theoretical level determined in b.2. above.

 

c.            Using the salinity measurement (if appropriate) from the conductivity meter, adjust the salinity control knob on the DO meter (ignore if your meter automatically adjusts for salinity).  Take the DO reading and record it on the field sheet.

 

d.            Place the DO probe at the depth and location appropriate to what you are measuring.  For example, take the DO of an effluent just before it enters a receiving water.  If the effluent has cascading or other aeration prior to entering the surface water, take the DO reading in the receiving water right where it enters.  For well mixed surface waters, e.g., fast flowing streams, take the DO reading at approximately 1-2 feet below the surface or at mid-depth.  For still or sluggish surface waters, take a reading at one foot below the surface, one foot above the bottom, and at mid-depth.  If it is shallow, say less than two feet, take the reading at mid-depth.  Do not take a reading in frothy/aerated water since you may get a false reading.

 

e.            Keep the probe in the saturated atmosphere (see 7.5.4.2.c above) between sites and events.  If the readings show distinct, unexplainable changes in DO levels, or when the probe has been in waters with high sulfides, recalibrate using the Winkler method.

 

f.            While taking a reading, if it is very low, e.g., below 1.0 ppm, allow it to stabilize, record it and then, remove and rinse the probe, as the environment is very likely anoxic and may contain hydrogen sulfide, which can damage the probe.

 

g.            Continuing calibration must also be performed on the DO meter.  The meter should be air calibrated at 4 hour intervals and at the end of the sampling day.

 

7.5.5     Specific Conductivity Meter

 

      Specific conductance is a useful method to approximate the total amount of inorganic dissolved solids.  Conventional conductivity devices consist of two or more platinum electrodes separated by a test solution.  The major disadvantage with this type of system is the possibility of polarization or poisoning (fouling) of the electrodes.  Conductivity systems based on the measurement of inductance or capacitance are also available.  The electrodes in these systems are insulated by a layer of glass or other insulating material.  System response is less rapid, but problems with fouling and polarization are eliminated.  Conductivity varies with temperature.  For example, the conductivity of salt water increases 3%/degree C at O C, and only 2 %/degree C increase at 25 C.  Therefore, it is necessary to record temperature with conductivity measurements or to adjust the temperature of the samples prior to making conductivity measurements.  Most conductivity meters have temperature compensation.

 

      7.5.5.1 General Concerns

a.            Follow the manufacturer's instructions.

b.            Samples are preferably analyzed at 25 C.  If not, temperature corrections are made and results reported at 25 C.

c.            With good equipment an accuracy of +/- 1% of the reading is achievable.

d.            Typically a conductivity meter is combined with a thermistor to measure water temperature.  The temperature measurements are used for both conductivity and DO corrections.

 

      7.5.5.2 Calibration and Field Use

a.            The meter should be checked in a laboratory in one of three ways:

      1.      Follow method specifications;

      2.      Use two standard potassium chloride solutions of 100 and 1,000 umhos/cm or standards that bracket the range of expected sample conductance; or

      3.      A single check standard in each range of a multi-range instrument.

 

b.            If the meter does not read within 1% of the standards, determine what the problem is and correct it before proceeding.  Most field instruments read conductivity directly.  If the meter does not correct all values to 25 C, calculate corrective factors using the procedure in 7.5.5.3 below.   Record all readings and calculations in the  calibration records.

 

c.            The meter must be calibrated in the field with at least one KCl standard prior to analyzing the first sample.  The chosen standard must be close to the conductance value of the real samples.

 

d.            Use during a sampling event:

      1.      Turn the meter knob to redline before use.  Follow the manufacturer's recommendations or redline approximately 15 - 20 minutes before use.

      2.      When at a site or facility adjust the redline knob to align the needle directly over the redline, using the mirror reflection, if available.

      3.      Typically, the conductivity probe is immersed at the same time, depth, and location as the DO probe.  Measure the water temperature with the conductivity probe.

      4.      If the meter is equipped with automatic temperature compensation, adjust the temperature knob on the conductivity meter to the water temperature and read the conductivity.  The conductivity meter has a set of positions which multiply the reading by powers of ten in order to measure the full range of potential conductivities.  You will need to set this dial to the correct range in order to take a reading.  The reading, with the temperature gauge adjusted properly, reports conductivity measured at 25 C.

      5.      Switch the dial to take a salinity reading.  Use this reading to adjust the DO meter for salinity, if necessary.  This should not be used for reporting salinity as a measured parameter, since the calibration is not directly applicable.  It may be used as an estimate for salinity for compensation of a DO measurement. 

      6.      If using at more than one site or sampling location, keep the probe polarized by turning the meter's knob to redline and keeping the probe in water between locations.

      7.      Continuing calibration must be performed on the conductance meter.  The meter should be checked against the one KCl calibration standard at 4 hour intervals and at the end of the sampling day.

      8.      Rinse off the probe with deionized water and turn off when finished for the day.  Store the probe in deionized water at all times, if it dries out it takes 12 - 24 hours to rejuvenate it.

 

      7.5.5.3  Calculations

a.            If the meter does not automatically correct for temperature, or if a probe with a cell constant other than 1 is used, the following formula shall be used to correct the data to 25 C:

                                    K =            Km)(C)                                     

                                                1 + 0.0191(T-25)

                        Where:            K  = conductivity in umhos/cm at 25 C

                                                Km = measured conductivity in umhos/cm at T degrees C

                                                C  = cell constant

                                                T  = measured temperature of the sample in degrees C

                        If the cell constant is 1, the formula for determining conductivity becomes:

                                    K =            (Km)                                        

                                                1 + 0.0191(T-25)

 

b.            Refer to SM 2510B, 17th edition, if other calculations (i.e. determining cell constant, etc.) are required.

 


7.5.6            Chlorine Measurements

 

      Residual chlorine is unstable in aqueous solutions and as such its concentration decreases rapidly with time.  Exposure to sunlight (or other strong light) or agitation will accelerate chlorine reduction;  therefore, analysis should begin immediately after sampling.  Field colorimetric kits are available to test for the presence of chlorine.  The colorimetric method which requires the use of a spectrophotometer (HACH DR-100) and the amperometric method are approved by EPA.  Some visual colorimetric tests using DPD chemistry and color wheels are EPA approved for domestic wastewater sources.  The colorimetric spectrophotometer method is more desirable because of its ability to be calibrated.  The subjective nature of assessing a titration endpoint used in the amperometric method reduces precision.  The colorimetric method reduces human error.  The amperometric method is better to use when there are matrix interferences in the wastewaters.  For example, the lignins in pulp and paper wastewaters could cause a background color interference in the colorimetric method.  A complete discussion of the methods are found in Standard Methods for the Examination of Water & Wastewater, 17th. Edition.

 

7.5.7 Organic Vapor Meters

 

      Organic vapor meters may be used to perform qualitative or screening procedures in many different situations.  These devices are equipped with either a flame ionization (FID) or a photoionization (PID) detector.  The FID ionizes organic molecules via a hydrogen flame, whereas the PID uses a lamp.  Lamps with different electron voltage (eV) may be used with the PID to ionize specific groups or classes of organic compounds.  For specific lamp applications consult the owners manual.

 

      These meters may be used for ambient air screening at sites for health and/or safety reasons.  They can be used for headspace analyses of soil samples to determine "gross contamination" (17-770 F.A.C.), for well placement, or for grid sampling.  Calibration and use of these types of meters should be performed

after consulting the owners manual.  There are several procedures that must be accomplished at a minimum:

 

      1.      Calibration must be performed on-site, prior to sampling, it is also suggested that additional calibrations against one span gas be performed at 4 hour intervals and/or at the end of the sampling day.

 

      2.   The meter must be zeroed with "zero air" or equivalent.  If known to be free from interfering components, ambient air may be used.

 

      3.   At least one span gas must be used for calibration.

 

      4.   Carbon filters must be used to distinguish between methane and other aliphatic halocarbons (FIDs only).

 

      5.      Background corrections must be made if soil borings or split spoon samples are analyzed in ambient air (unnecessary for headspace samples performed in mason jars under foil).

 

      6.   Meters with PIDs must be calibrated against a meter with a FID if headspace samples are being performed for assessing "gross contamination" as defined in the Tanks rule, Chapter 17-770, FAC.

 

7.5.8 Automatic Wastewater Samplers

 

      These pieces of equipment are invaluable for remote sampling or for sophisticated time- or flow-dependent sampling regimes.  Since loading calculations of industrial and domestic wastewater are dependent upon the sampling accuracy, these devices must be volume calibrated by checking the constant pumping volume at least twice with a graduated cylinder or other calibrated container.

 

7.6              LABORATORY INSTRUMENTS

 

7.6.1     Initial Calibration

 

      1.      Instruments must be initially calibrated each time the instrument is set up or upon failure of any quality control calibration checks.

 

      2.   The number of standards to be used for initial calibration must conform to method protocol or general requirements in Section 7.6.3.

 

      3.      Correlation coefficients for photometric analyses must be calculated and documented and should be greater than or equal to 0.995.

 

      4.   A minimum of one quality control check standard at a mid-range concentration shall be analyzed prior to sample analyses to verify initial calibration.  This quality control check standard shall be prepared independently of the calibration standards.  Recoveries for this check standard should be between 90 and 110%, or as specified by the method.

 

7.6.2            Continuing Calibration

 

      1.   One mid-range continuing calibration standard must be analyzed for each group of 20 samples analyzed.  The check standard used for initial calibration verification will verify acceptable calibration for the first set of 20 samples. 

Subsequent sample sets of 20 or portions thereof (if a complete set of 20 is not available), must have a continuing calibration check standard analyzed at the beginning of each sample set.

 

      2.      Recovery for the continuing calibration check standard shall be between 80 and 120%, the range specified by the analytical method or the documented acceptance range that is determined by internal historical data (see 9.2.3.4).

 

7.6.3             General Calibration Recommendations by Specific Analysis or Analysis Type**

 

      1.      Titrimetric Analyses - Standardize all titrants just prior to use.

 

      2.   Residue or Solids Analyses

a.            Analyze Quality Control Check Samples on a quarterly basis.***

b.            See calibration requirements for analytical balances and ovens (Section 7.7.1 and 7.7.3).

 

      3.      Conductivity

a.            A minimum of 2 KCL standards must be analyzed bracketing the expected concentration of the samples to be analyzed.

b.            The readings for the calibration standards must be within 1% of the expected value. 

c.            Continuing calibration checks must be within 1% of the true value.

 

      4.      Turbidity 

a.            Calibration must be checked for each instrument testing range applicable to the levels of turbidity to be measured.

b.            If formazin standards are not used for the daily calibrations, then formazin standards must be prepared on a quarterly basis and compared with daily standards.

c.            Calibration must be checked every 20 samples with 1 standard in each applicable testing range.

d.            Acceptance criteria for all calibration and standard checks must be established per instrument accuracy specifications.

 

      5.      Dissolved Oxygen

a.            Probe - Calibrate against Winkler Titration on an annual basis.  Results should agree within 0.2 mg/l.

b.            Winkler Titration - see titration section (7.6.3.1).

 

      6.   Color and Chlorine

Final determination made by comparison against Nessler Tubes or sealed color standards.

a.            Confirm results against an approved alternate test procedure on a quarterly basis.

b.            Results should be within 10% of the original value.

 

      7.      Temperature

a.            Laboratory thermometers must be checked against an NIST certified thermometer on an annual basis.  Results must be within the manufacturer's specifications.

b.            Other devices used to record temperature must be checked on a monthly basis against a thermometer that has been calibrated against an NIST certified thermometer.

 

      8.   BOD

a.            Analyze a glucose/glutamic acid check sample each day BODs are analyzed.

b.            Check standard recovery must satisfy method criteria.

c.            See Dissolved Oxygen calibration protocols (7.5.4).

 

      9.   Oil and Grease

a.            See calibration criteria for the analytical balance (7.7.3).

b.            Analyze a QC check sample on a quarterly basis (all applicable matrices).

 

      10.        Flash Point

a.            Analyze a solution of known flash point each day of operation.

b.            The flash point temperature should be within 5% of the literature flash point value.

 

      11.        Salinity

a.            Electrical Conductivity Method - follow protocols for conductivity calibration and standardize instrument for seawater analyses according to method protocol on a semiannual basis.

b.            Argentometric Method - standardize titrant daily and check method against a known seawater sample or alternate method quarterly.

c.            Hydrometric Method - check method against the argentometric method or with a QC check sample quarterly.

d.            Alternate method comparisons should agree within 10%.

 

      12.        Chlorophyll - analyze a QC check sample quarterly (if available).

 

      13.        Sulfate

a.            Gravimetric - analyze a QC check sample quarterly and follow calibration requirements for the analytical balance (Section 7.7.3).

b.            Turbidimetric - see requirements for calibration of turbidity (Section 7.6.3.4).

c.            If sulfuric acid is used for standard preparation, then it must be standardized with each preparation.

 

7.7              SUPPORT EQUIPMENT CALIBRATION

 

7.7.1            Temperature Monitoring

      1.   Ovens - temperature recorded daily.  Temperatures must be within acceptable method range.

      2.      Incubators and water baths - monitor temperature twice daily for microbiological work and once for other applications.  Temperatures must be within acceptable method ranges.

 

7.7.2            Autoclaves

      Must document that sterilization temperature and pressure has been achieved by the use of sterilization indicators with every autoclave run.

 

7.7.3     Analytical Balances

      Monthly monitoring of Class S Weights.  Results must fall within the suppliers acceptance criteria.

 

7.8              CALIBRATION DOCUMENTATION

 

      Records must be maintained to document and verify acceptable instrument or measuring system calibration for each analysis.

 

7.8.1     Records must be maintained for all standard preparations and working standards must be easily traced to intermediate and primary standards used for preparation.

 

7.8.2      Acceptable calibration verification (% recoveries, correlation coefficients) must be recorded and easily identified with applicable daily calibrations.

 

7.8.3     If calibration acceptance criteria are based on manufacturer's instrument specifications or acceptable recoveries specified by QC check sample suppliers, then records of such activities must be maintained.  Such records must be easily accessible and must establish verification of acceptance criteria.

 

7.8.4      Laboratories must have available for inspection a table specifying calibration acceptance criteria for all parameters.

 

7.9              DEFINITIONS

 

7.9.1     Mid-Range Standard - a standard in the middle of the linear range of the established calibration curve or a standard concentration in the middle of the expected sample concentration range depending on the type of determination to be performed.

 

7.9.2      Intermediate Standard - a standard prepared from the primary stock standard which is diluted to prepare the working calibration standards.

 

7.9.3     Working Standards - the standards that are actually analyzed to perform the instrument or measuring system calibration.

 

* Acceptance criteria presented in this guidance document are general advisory limits.  Variances to the listed criteria must be supported with documentation.  If the method stipulates different criteria, then the method criteria must be used to verify acceptable calibration.

 

** If analysis or analysis type is not mentioned in this SOP then method calibration protocol and general requirements as presented in this guidance document must be followed.

 

*** Recoveries for QC Check Samples should be between 90 and 110% or within acceptable ranges specified by the supplier